臺灣博碩士論文加值系統

工具機加工品質與精度一直是衡量工具機性能的重要指標，而工具機檢測技術就顯得格外重要。本論文提出基於Wi-Fi之無線通訊技術，以同步取樣與高速傳輸實現遠端連線，建立系統連結，並利用數位控制處理器整合電腦介面，實現多軸工具機光學式量測系統。本系統透過光學感測器一次獲得三維的檢測訊號，並結合嵌入式系統進行資料計算並以Wi-Fi無線方式傳輸。檢測硬體包含二組雷射光源、二組光電式感測器與球形透鏡以及處理器模組等。本系統具有架設簡易、低成本、高精度等特性。搭配後端軟體可檢測五軸工具機動/靜態誤差。

Multi-Axis Machine Tool quality and accuracy calibration has always been an important indicator of the performance of machine tools, machine tool testing technology is particularly the key point. In this paper proposes an IOT based optical measurement system with multi-channel synchronous data capture for multi-axis machine tool and high-speed transmission, establishes system connection, and integrates computer interface with digital control processor to realize optical measurement system of multi-axis machine tool. In this system, an optical based non-contact five-axis machine tool calibration system with IOT feature is presented. It can be obtained once the three-dimensional detection signals, combined with embedded systems for data calculation and communication using Wi-Fi wireless. Test hardware includes two sets of laser light source, two sets of photoelectric sensors and spherical lens and DSP processor. The proposed calibration IOT system has simple for setup, low cost, high precision features for calibration five-axis motor and static error.

摘要..................................i
英文摘要..............................ii
誌謝..................................iii
目錄..................................iv
表目錄................................vi
圖目錄................................vii
第一章 緒論..........................1
1.1研究背景...........................1
1.2研究目的...........................1
1.3 論文組織..........................2
第二章 背景知識與相關研究.............3
2.1 前言..............................3
2.2 量測機型與量測路徑簡介.............3
2.3 四象限位置光電感測器...............7
第三章 系統架構與設計................10
3.1 前言.........................10
3.2 系統硬體架構..................12
3.3 系統控制單元..................14
3.4電源管理單元.......................17
3.5通訊傳輸單元.......................21
第四章 檢測系統與控制規劃.............23
4.1 前言..............................23
4.2 數位訊號處理器控制器之硬體設備......23
4.3 訊號擷取與處理.....................26
4.4 系統量測原理.......................29
4.5 監控平台多測量模式控制法............32
4.6系統控制法..........................33
4.7 電能系統控制法.....................36
第五章 系統整合與實驗結果.............41
5.1光電感測元件校準及驗證...............42
5.2量測路徑與結果......................46
5.3溫度影響測試.......................54
5.4靜電槍測試.........................58
第六章 結論與未來展望................61
6.1結論..............................61
6.2未來展望..........................61
參考文獻.............................62
Extended Abstract....................64

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