臺灣博碩士論文加值系統

隨著工業4.0浪潮下，智慧製造成為製造業追求的目標，各領域的廠商紛紛尋求轉型，提升產業競爭力。而系統商也紛紛提出解決方案，將現有自動化產線進行升級，並藉由物聯網監控提供數據，達到優化參數提高生產效率之目的。為了實現智慧製造之規劃與設計，本研究自行建構一套自動化具視覺檢測之機械手臂塗膠組裝工作站，並融入物聯網的應用，將產線中各項設備資訊藉由Raspberry Pi 收集，進行初步的分析與分類上傳到雲端資料庫，而使用者可使用自行建置的監控網站，監看工作站即時資訊。此塗膠組裝工作站能自行生產產品，並加入物聯網技術讓使用者能藉由網站即時監看工作站資訊，實現智慧製造單元規劃與設計之目的。

According to industry4.0, every different field not only factories but companies are achieving the goal of intelligence manufacturing and going to be transformation to promote their competition. Therefore, system provider put forward not only on upgrading automation production line but the IOT system. After this condition, it could achieve the goal on optimization and efficiency. In order to realize planning and designing of smart manufacturing, it established an automation checking with visualization and use robotic arms to glue and assemble on our workstation. Then, collecting the information from Raspberry Pi and integrate into the application of the IOT. Users could find their web page to monitor every station real-time detail which we could doing initial analysis and classifying upload into database. In the end, we achieve the planning and designing of intelligence manufacturing unit. This working station could produce in automation process line and because of IOT, users are able to monitor the information in every time.

摘要....i
Abstract....ii
誌謝....iii
目錄....iv
表目錄....vi
圖目錄....vii
第一章 緒論....1
1.1 研究動機與目的....1
1-2 文獻回顧....1
1-3 論文架構....4
第二章 塗膠手臂工作站....5
2.1 智慧製造....5
2.2 工作站系統架構....7
2.3 工作站動作流程....7
2.4 硬體介紹....8
2.4-1六軸機械手臂介紹....8
2.4-2氣壓點膠機介紹....9
2.4-3工作區介紹....10
2.5 視覺系統....10
2.5-1 iR-Viosion介紹....11
2.5-2 影像處理參數....11
2.5-3 2D視覺校正....12
2.5-4 模型建立與檢測....13
2.5-5 瑕疵檢測....15
2.5-6 Barcode掃描....16
第三章 物聯網應用模組....17
3.1 TCP/IP通訊協定....17
3.2樹梅派平台架構....17
3.3感測原理....19
3.3-1 溫度感測器原理....19
3.3-2 氣壓感測器原理....20
3.3-3 光線感測器原理....21
3.4 IOT模組....22
3.4-1 IOT模組系統架構....22
3.4-2 資料讀取與初步處理....23
3.4-3 資料上傳....23
3.5 場域監控模組....24
3.5-1 場域監控模組系統架構....24
3.5-2 OpenCV影像處理....25
3.5-3模組系統流程....27
第四章 資料庫與網頁整合系統....28
4.1雲端伺服器....28
4.1-1 Apache伺服器....28
4.1-2 MySQL資料庫....28
4.1-3 PHP語法....29
4.2 網頁系統架構....29
4.3 網頁規劃與設計....30
第五章 實驗討論及結果....32
5.1 整體系統架構....32
5.2實體產品成果....33
5.2-1工作站生產流程....33
5.2-2 料號掃描與瑕疵檢驗....37
5-2-3 塗膠測試....38
5.3 整體系統資料收集....38
5.3-1 工作站資料收集....38
5.3-2 IOT模組資料成果....39
5.3-3 場域監控資料成果....40
5.4 網頁成果....41
5.5 產品生產履歷成果....44
第六章 結論與未來展望....45
6.1 結論....45
6.2 未來規劃....46
參考文獻....47
附錄一 會議論文....50
附錄二 D8000使用手冊....55
Extended Abstract....58

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